Scupper 118


Scupper, a 1978 Legnos Mystic 30' Cutter


This project is being completed in several phases over two years to meet the owner’s schedule.

Early Phase:  Hardware removal and early assessment
September 2017

Phase 1: Dismantling, surface prep, systems removal, repairs, structural work
March 16, 2018 – November 16, 2018 (Discontinuous)
Phase 1 Hours:  341.75

Phase 2: Interior, systems, and more
January 23, 2019 – June 21, 2019
Phase 2 Hours:  651.25

Phase 3:  Electrical, electric motor, plumbing,  final exterior finishing, and everything else
October 18, 2019 – (Ongoing)

Scope of Project:  Comprehensive refit, including deck repairs, repower, interior makeover, hull work, and systems

Initial Pre-Project Inspection Report and Observations

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April 6, 2019

Scupper 118


Because of unforeseen circumstances during the week that forced my absence from the shop, I’d fallen behind where I’d hoped to be, especially with the interior varnish, so I planned to make up some time and progress over the weekend.  With 4-5 good coats of gloss base varnish on all the trim, all that remained was a final coating of satin varnish to complete the work on the trim installed so far.

After the usual sanding and cleanup, I applied the satin finish.  Later, once the varnish had a chance to dry, I took photos of the results, which looked good, though I planned a careful final inspection before deeming the coating complete in these areas.

Now that I had all the basic pieces cut for the companionway ladder, I continued work on the new treads, trimming each to its final width (about 1/4″ deeper than the slots in each case, leaving a small overhang) and rounding the exposed outer edges for appearance and smoothness.

I cut the handhold slot in the outboard ladder rail with a drill bit and saw, and rounded the edges with a router before also easing the other exposed edges of the side rails accordingly, then sanded these parts smooth and clean as well, leaving them ready for final trimming (the side rails were still a few inches long at the top awaiting a final fitting) and ladder assembly next time.

Total time billed on this job today:  5 hours

0600 Weather observation:  34°, cloudy, a slushy coating of snow overnight.  Forecast for the day:  Gradual clearing, 50s