| |
25 May 2003--Memorial
Day Weekend
With each day I work on the
boat (few and far between at this point, unfortunately), I get closer to
my goal of removing all or part of the deck. There's no great need
to kill myself working with the deck in place, as much of the interior
structure removal and grinding will be more pleasant (tolerable?) with the
deck out of the way.
However, in order to remove
the deck, I thought it would make the most sense to at least cut free many
of the bulkheads and other interior pieces; plus, it all has to be removed
sometime, and since I'm not quite ready to cut the deck off, it gives me
something to do that is productive.
So, armed with about 10 new
Sawz-All blades (Ace brand--thin and easily broken), I went to work and
removed the main salon bulkhead, most of the head cabinetry, and portions
of the forward bulkhead and mast support beams. I also removed most
of the cabin sole and some additional sections of the settees that I had
left in place before. I would have kept cutting, but I broke my last
blade and had to call it quits. I ordered a good new supply--$150
worth for a selection of about 60 blades--from McMaster-Carr
later in the day--no more of those Ace brand, unless it's
desperation. I want plenty on hand for the deck removal, and I'm
tired of not having enough. Plus, several of them are heavy duty,
which I've not tried before, and a few very expensive carbide-tipped ones
that are touted as being good for fiberglass. But enough about my
saw blade fixation...
|
I began with the port
bulkhead at the forward end of the salon--the after of two main bulkheads
that delineated the head compartment. I started my cut at the inner
top edge and sawed along the underside of the deck. There was no
need to make a straight cut, or to worry about keeping the blade in tight
to the seam or any such thing, since the only goal was to remove the
majority of the bulkhead and to separate the deck from the interior
structure. If I were simply removing a bulkhead in order to effect
its replacement, I would have approached the process differently.
Keep in mind, though, that all of this interior demolition work is, at
this point, mainly intended to get the deck ready for separation and
removal.
Next, I worked on some of
the remaining port settee. Earlier, I had cut out the bulk of the
material, but now I cut through the remaining part, trying to get as close
to the hull as I could. The tabbing, installed both on top of and
below the plywood settee, was very thick--up to 3/8" in some places,
so cutting was slow and laborious. I also removed the small shelf
that was in place partway up the side of the hull; this was tabbed only on
the top surface, with the bottom edge resting on a square hull stiffener,
and I found that by bending the whole shelf upwards and inserting a pry bar,
I could easily rip the shelf--tabbing and all--away from the hull.
The shelves and cosmetic bulkhead that were behind the head were secured
to wooden cleats and with light tabbing, and came out easily with a bit of
delicate persuasion with a hand maul.
|
|
Looking into the head
shortly after the port bulkhead was cut out. |
|
The builders didn't skimp
on the amount of fiberglass they used to tab the bulkheads in place.
This makes cutting a real chore. |
|
Some of the tabbing
securing the settees was ridiculously thick! |
|
A section of the settee
tabbing remained in place after I ripped out the plywood. Later, I
cut this off. |
Since the head seacock was
still installed (it needs to be removed), making cutting nearby difficult,
I elected to leave the old head platform in place for the moment, and
moved to the starboard side to remove the bulkhead there, plus the hanging
locker and shelves behind. I removed the front of the hanging locker
by cutting down the middle of the panel with the saw, then banging the
thing out, breaking free any tabbing and cleats. The flimsy shelves
behind came out easily in a cloud of dust with my hand maul. Then, I
cut out the L-shaped bulkhead with the saw, just as I did on the port side
before. When I had it cut down so it was flush with the top of the
settee, I removed the bulk of it, and then cut out the remaining settee
and lower portion of the bulkhead, staying as close as I could to the
hull. As before, I removed the small plywood shelf that was along
the hull beneath the deck as well. |
|
The shelves behind the
hanging locker after breaking off the thin plywood cosmetic panel that had
been in place. |
|
The hanging locker after I
removed the plywood front, and beat the old plastic through hull
(knotmeter) into submission. |
|
The hanging locker area
after removal of the starboard after bulkhead and other junk. |
The old cabin sole was
already basically loose, with only some badly delaminated tabbing holding
it in place, so I made a few select cuts through the sole with my saw, and
pried nearly the whole thing up and out of the boat. Only a small
portion remains, just forward of the engine foundation. This part
was relatively well tabbed in place, and I left it for now since I was
running out of saw blades. The bilge was full of Styrofoam from the
old icebox, and lots of other debris from other portions of the interior
demolition--and lots of broken saw blades, too. I even found a nice
ball cap. (not) |
|
Looking aft into
the salon where the cabin sole used to be. |
|
Looking forward
towards the head (port) and hanging locker (stb). |
Because of the overall
thickness of the Triton's hull, I wasn't too worried about the hull
changing shape by removing the interior or bulkheads. However, I
thought it would be best to leave much of the forward bulkhead--the one at
the aft end of the vee berth--in place for the time being, since the
forward jackstands are in that general area (and the boat is leaning
forward badly). As I move forward with deck removal in the near
future, I intend to install temporary braces across the top of the hull to
ensure that the hull doesn't tend to bend inwards at all once the
so-called "too of the box" (the deck) is removed. Still, I
wanted to remove part of the bulkhead to open things up, free the
mast beam, and free the coachroof for its pending removal. So, with
only a single saw blade remaining, I cut the bulkhead along the
bottom of the mast beam and straight across below at about the height of
the underside of the sidedecks, and pried these sections out. Then,
I cut out a part of the inside section of the bulkhead, including the
inner pair of oak compression posts. I discovered one of them
had some rot extending up into the post a couple inches, unsurprisingly.
It's interesting to note, though, that both bulkheads--and virtually all
of the plywood I have removed so far--were dry and sound. |
|
Looking aft from
the vee berth on the port side after removing the bulkheads. |
|
Looking aft from
the vee berth on the starboard side after removing the bulkheads. |
|
The vee berth after
removing much of the forward bulkhead. |
|
Looking forward
through the salon after the bulkheads were removed. |
It
seemed like a good place to call it quits--I was out of saw blades, I had accomplished
a lot, and it was time to clean up. After throwing any remaining
large plywood bits into the cockpit, I swept all the loose debris down
from the sides of the hull and into the bilge, and then swept this mess
into a pile. There was an inch of sludge in the bottom of the bilge,
and I scraped this up with a scrap of Formica. Then, I loaded the
whole mess into a trash can. The oily, greasy bilge requires more
cleaning, but it is tolerable for now. Soon, I'll fill it with
Simple Green and water and let it soak for a while to loosen all the gunk
inside. Below are a few pictures of the interior after I cleaned out
the debris. |
|
Continue>
|
|