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From a Bare Hull:  Bulkheads (Page 6)

Hull Leveling | Basic Layout | Chainplate Bulkhead | Mid Bulkhead | After Bulkhead | Fillets & Tabbing | Limbers


Trimming the Bulkheads
I intentionally left the bulkheads extra tall, running them wild above the sheerline and eventual deck height, since I wanted to build my beam mold and do some deck layout before trimming them to actual size.  With that work complete, I saw no reason to hold off any longer on trimming the bulkheads down.  With the exception of the cabin trunk portion of the mid bulkhead, the cuts did not have to be absolutely exact--just something close to, but beneath, the eventual plane of the deck sheathing.

midbhcut1.jpg (38030 bytes)I began with the midships bulkhead, which was substantially oversize and made the interior of the boat feel like East and West Berlin after they built the now-defunct wall.  When laying out the lines on this bulkhead earlier
(go back...), I had made a small error in the topmost portion of the cabin trunk crown shape by running the batten on the wrong side of one of my marks.  I took a few moments and corrected this error, then used my jigsaw to cut the bulkhead along my layout lines.  For the cabin trunk lines, I held very carefully and closely to the marked lines, but for the sidedeck marks I cut just below the layout line, to ensure that the top  of the bulkhead wouldn't protrude beyond the tops of the eventual deck beams, requiring further trimming.  The cutting was straightforward and easy, complicated only by the slanting sunlight pouring through my barn windows and creating bad reflections in my dusty safety glasses.  Somehow I managed to overcome that particular hardship and get the job done.  I refrained at that time from cutting out for the eventual companionway in the bulkhead, as I wasn't yet positive where the cockpit sole and other features were to fall.

Note that the deck beam shown in these photos (which is actually the one I used as a beam mold) is temporary and is there mainly to illustrate the basic deck shape and limits.


midbhcut2.jpg (41442 bytes)
     midbhcut4.jpg (30565 bytes)


aftbhcut.jpg (38473 bytes)I continued by cutting the two remaining bulkheads down in a similar manner, using some lines that I had marked during some of the deck layout process as a guide.  For both the forward and aftermost bulkheads, the cutline didn't have to be perfect; it only needed to be no higher than the level of the tops of the deck beams, so I cut about 1/8" below the marked line to be safe.  Later in the process, the bulkheads will be secured to adjacent deckbeams, but that's later.

fwdbhcut.jpg (38721 bytes)Cutting off the unruly tops of the bulkheads, particularly the huge amidships bulkhead, made a huge difference in how the boat looked and felt.  The beginnings of the shape of the cabin trunk and decks were suddenly clear, and the hull looked much more like a boat.


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