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      | Barn
      Home Page Electrical Installation Detail The electrical plan turned out to be a
        bit more involved and complicated to install than I anticipated, but
        after a number of full days of hard (yet enjoyable) work, the
        installation was complete. The
        system consists of a series of outlets spaced every six feet or so along
        the walls, at 42" above the floor for convenient access. 
        Because of the number of outlets, I chose to wire them in four distinct
        circuits, with about 5 outlets on each circuit.  Each wire (14/2
        Romex) runs directly to the front corner of the structure, where the
        master service panel was installed. In
        addition to the basic wall outlets, I installed a dedicated outlet for
        the kerosene heater that I plan to install, as well as a dedicated
        20-amp line (run to a junction box for the moment) to which my table saw
        will be attached.  I also dropped a double-gang box of 20-amp
        receptacles directly beneath the panel location. For
        shop lighting, I chose some midrange fluorescent shop lights, lit with
        two 4' bulbs each.  Unsure of how many lights I would ultimately
        need, I planned for up to 25 (5 rows of 5 lights each), evenly spaced
        across the ceiling.  The lights I chose use standard grounded
        plugs, so I simply installed 25 outlets in the ceiling, one at each
        location.  Each bank of five outlets is designed to be switched
        from either side of the room, necessitating 3-way switches at each
        location.
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      |  | I also ran wires for, and
        installed, exterior lights at the northern man door, and at the southern
        sliding door.  Both lights are switched from the north man door for
        convenience.  For security lighting,  I installed a mercury
        vapor gable light on the east (front) gable. 
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      | All
        15 amp circuits are wired with standard 14/2 Romex; the 3-way switches
        require an additional run of 14/3 Romex for each switch.  20 amp
        circuits (table saw and outlets) are wired with 12/2 Romex.  
        All cables are run through the studs as necessary, and are stapled
        12" apart on all other members as needed.  Planning
        ahead, I installed a series of three ceiling boxes, wired with 12/2
        Romex, for ceiling fans, spaced more or less evenly along the centerline
        of the ceiling.  I don't plan to install these right away--I'll see
        how things go, heatwise, this winter and install them as needed. 
        But the time to wire was now. Below
        is a series of detail photos showing much of the wiring and features.
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      | I installed
        all of the plastic boxes first, before beginning any wiring.  When
        running the wires, I simply left a large loop of cable at each outlet
        box for eventual connection to the receptacles.  Leaving abundant
        cable is important to ensure ease of wiring later. 
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      | Because of the
        panel location in the front corner of the barn (to the right in the
        photo), all wires eventually had to cross over the door opening to reach
        the panel.  Even with up to four cables running through a single
        hole, four sets of holes were required. 
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      | This shows the
        wiring running through the south wall.  The wires shown include the
        power cable for the string of receptacles and an outside lighting
        fixture, plus five cables required for the 3-way switches installed near
        the door. 
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      | These are the
        future locations for five 3-way switches at the south sliding
        door.  Because the main power feed enters the boxes on the other
        side of the room (see below), the only cables required here are the
        3-conductor cables connecting the switches, one for each switch. 
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      | These are two
        of the four 3-gang switch boxes installed at the north door. 
        Because of an on-the-fly change in my overall wiring plan (I decided to
        wire all three ceiling fan boxes together on one circuit, when I had
        planned three) there are actually 2 or 3 unused spaces in the
        boxes.  There are two more boxes located below, just out of the
        picture.  These switch boxes control the five banks of overhead
        lights, two exterior lights, ceiling fans, and the gable light. 
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      | This shows the
        myriad wires running down to the switches in the above picture. 
        Each switch requires a minimum of two cables--one for power in, one out
        to the fixture.  The three-way switches require a third cable (3
        conductor) to connect to the other switch in the series. 
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      | Here are all
        the switches installed and wired up.  The two boxes to the left
        contain the three-way switches (with one blank).  The lower right
        box contains one 20-amp switch for the ceiling fans (of course I
        couldn't find an ivory one to match). 
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      | This is the
        second set of 3-way switches, located across the room. 
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      | I installed
        this junction box near where I think the table saw will be
        installed.  Because the saw will be somewhere in the middle of the
        floor, I'll simply connect some conduit and a receptacle to the junction
        box later in the process. 
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      | This shows one
        of the ceiling fan boxes, with the yellow 12-ga cable running
        perpendicular to the trusses to the next box. 
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      | With all the rough wiring complete, I moved
        on to wiring the main electrical panel.  I had an electrican
        install the empty panel and the 4-conductor 100 amp cable running
        between the barn and the house, but I wanted to wire up the panel and
        circuit breakers myself.
 
Click here
        see a series of photos showing the wiring of the service panel.
         With that, the electrical
        rough in was complete.  All circuits tested operational as
        expected. Continue> |  |