(page 122 of 165)

Steadfast 21

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Wednesday

With 45 hours’ cure time on the hull, now I could proceed to mask off the fresh green paint so I could finish up the boottop.  To begin, I applied a narrow strip of solvent-resistant vinyl fine-line tape along the top edge of the boottop area; this tape would help create a crisp paint transition and avoid tape bleed-through between the colors.  Afterwards, I masked over the vinyl with regular masking tape.

I draped the entire hull in sheet plastic, securing it at the caprails and elsewhere as needed.  Along the bottom edge, where I’d be spraying later, I applied masking paper as additional protection against overspray and because the plastic alone, being non-absorbent, might allow paint to run and drip onto the boottop below.  At the bow, I made up the difference between the 3′ wide plastic sheeting and the top of the boottop with additional paper, masking everything thoroughly.

After a final solvent wash and tack-off, I spray applied four coats of Alexseal snow white gloss topcoat to the boottop area.

Total time billed on this job today:  5.5 hours

0600 Weather Observation:  Cloudy, 32°.  Forecast for the day:  clouds, advancing showers and rain, 40s

Jasmine 2

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Tuesday

With some time on hand, I thought I’d use it to good advantage and start some of early dismantling work aboard.  With a rigging contractor scheduled to arrive later in the week to look over the masts and rigging, and begin the process of dealing with several mast- and rigging-related items on the work list, I decided to begin by removing the existing lifelines, which I’d have to do before almost anything else regardless.

The existing lifelines were an interesting mess of mismatched hardware, unusual wire ends, and generally atrocious condition overall, clearly long past their suitable lifespan and on the replacement list for good reason.

To begin, I thoroughly documented all the existing connections, wire ends, and general adjustment positions of the hardware and wire eye ends for posterity.  The photos below are representative, but I had many more detail photos of each connection area for future reference if needed.    Each wire seemed to have different hardware at each end, with old or nonexistent adjusters and, at the starboard aft end, two wires that were secured to the pulpit with Nicropress fittings, clearly a quick and desperate fix made with no thought to ever conveniently removing the wires.  All the wires themselves were old and worn as well.

Over the course of an afternoon work session, I removed all the lifelines, a rather laborious process given the age and condition of the fittings that required removal in order to unstring the wires and store them away for now.  At the starboard stern pulpit, I had no choice but to cut the wire loops with a hacksaw to remove the wires, and ended up cutting wires in one or two other places as well since I was unable to otherwise remove the wire ends for one reason or another.  I labeled all the existing lifelines appropriately, but they were in too poor condition and with random and less-than-ideal adjustment positions for the lines to be replicated using the old ones as a guide.  Instead, I’d have the riggers measure for the new lifelines later in the project, once I’d properly and finally reinstalled the stanchions and pulpits, to ensure accuracy and quality new product.

Total time billed on this job today:  2 hours

0600 Weather Observation:  22°. partly clear.  Forecast for the day:  Sun, 50, windy.

Steadfast 20

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Tuesday

Now that the topside paint was complete, I could remove the paper and masking from the lower edge, also known as the top of the boottop, so that I could later access this area for its own painting soon.  I also removed the masking tape from the rubrail and forward deadlights, simply because I could and it was less I’d need to remove later.  However, I left all the upper masking and plastic covering alone for now.

Beyond this, there was little else to do for the moment on this project, as I had to give the fresh paint  additional cure time before I could overmask to continue work on the boottop.

Total time billed on this job today:  1.5 hours

0600 Weather Observation:  22°. partly clear.  Forecast for the day:  Sun, 50, windy.

Steadfast 19

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Monday

After final preparations, I spray-applied three coats of Alexseal jade mist green gloss topcoat to the hull.

Total time billed on this job today:  3.5 hours

0600 Weather Observation:  28°, clear.  Forecast for the day:  sunny, 30s

Steadfast 18

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Friday

Now that the hull was primed, sanded, and clean, my next step was to strike and mark a new boottop.  Moving the staging out of the way for the moment, I made new marks at stem and stern 3″ above the waterline I’d marked and masked earlier; this would be the visual height of the new boottop, and the same as the one I’d removed from the hull as it came to me.  As before, I used a small level and straightedge to transfer up the 3″ height at stem and stern.  Once I had the reference marks, I set up my horizontal string beams again and leveled them at the proper height both bow and stern.

In my usual way, I used a taut string to mark the top of the new boottop at this height, along both sides of the hull.

Once I had all the marks on each side, before removing the horizontal beam at the bow I made a new pencil mark a further 1-1/2″ up from the top of the new boottop so I could have a reference point to create a sheered boottop at the bow, which I’d lay out shortly.

Afterwards, I removed the beams and masked off the top of the new boottop (i.e. the bottom edge of the new topsides paint), following the marks I made and fairing by eye as needed.

At the bow, I chose to create a slightly sheered boottop, where the top edge curved upwards towards the stem.  To my eye, this treatment is required in most cases, not to create some sort of wacky funhouse-curvy version of a stripe, but rather to subtly enhance appearance by eliminating the trope l’oeil that occurs as bows grow higher and the hull angles in towards the waterline; this creates the impression that the striping becomes narrower.  A nice curve leading to a wider stripe at the stem reduces this and looks appropriate in its own right when coupled with a bold sheerline and utter height of the bows on this boat.

In any event, I made a mark nine feet aft from the stem on each side, an point I chose arbitrarily and simply because to my eye it looked like the right place to begin the sheering based on the shape of the hull.  From here, working entirely by eye, I masked off a new, higher line that gently faired into the existing tape line at the 9′ mark, then curved gently up to the new mark on the stem, which was 1-1/2″ higher than the “straight” stripe I’d masked off before.

Finally, I applied masking paper beneath the new tape to cover the eventual boottop area and protect it from overspray when I sprayed the topsides later.

I reset the staging and went around the hull closely, fine-tuning a few areas with fine sandpaper where the original sanding had missed (some areas only appear once the original sanding dust is removed).  Then, after spot-cleaning the dust from these areas, I focused once more on the shop itself and washed again the staging and floor to remove final dust and get things as clean as possible.  Afterwards, I completed the final solvent wash, this time with the fancy solvent supplied by the paint manufacturer for this purpose.  I set up additional task lighting through the shop to highlight the hull and help during the topcoating process, as the only way to keep track of the spraying is with as much light as possible over the hull.  I prepared some of my equipment and paint and looked forward to spraying the topcoats next time.

Total time billed on this job today:  4.25 hours

0600 Weather Observation:  32°, clear.  Forecast for the day:  sunny and breezy, 40°

Steadfast 17

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Thursday

Finish primer goes on smoothly and beautifully, but still requires sanding to prepare for the gloss topcoats, so once more I sanded the hull, this time with 320 grit paper by machine and hand as necessary.

Afterwards, I went through the normal routine of blowing off the boat and walls, vacuuming, washdown, and an initial solvent wash for the hull to prepare for the final preparation steps, including striking and marking a new boottop.  I had to leave the shop for the afternoon, so I’d finish up next time.

Total time billed on this job today:  4.75 hours

0600 Weather Observation:  32°, cloudy.  Forecast for the day:  clouds, showers and rain, maybe some snow

Steadfast 16

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Wednesday

After final preparations, I applied four coats of Alexseal finish primer to the hull.

Total time billed on this job today:  4.75 hours

0600 Weather Observation:  32°, cloudy.  Forecast for the day:  becoming sunny, 40s

Steadfast 15

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Tuesday

I spent the morning sanding the fresh high build primer on the hull, this time with 220 grit on a vibrating finishing sander.

Once I’d smoothed the entire hull, I cleaned up the shop and vacuumed and solvent-washed the hull so I could inspect it closely for any minor repairs required before continuing.

Inevitably, minor dings and surface flaws came to light at this point, and as I went I marked the areas requiring attention with little flags of tape.  Then, I returned with a putty knife and applied quick-drying fine filler as needed to smooth the minor divots.  Once the fairing compound had cured, I hand-sanded to complete the repairs.

With that complete, I spent the remainder of the day on final cleanup duty, with additional vacuuming, rinsing off the staging and shop floor, and a final solvent wash and tack-off for the hull to complete preparations for finish primer next time.

Total time billed on this job today:  7.5 hours

0600 Weather Observation:  24°, clear.  Forecast for the day:  sun and clouds, 40

Steadfast 14

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Monday

After final preparations, I spray-applied three coats of Alexseal high-build epoxy primer to the hull.

Total time billed on this job today:  4 hours

0600 Weather Observation:  20°, clear.  Forecast for the day:  some sun, becoming cloudy, light snow late in the day, 30s

Steadfast 13

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Friday

I’d temporarily removed the staging earlier for better access to the waterline, so to continue I reset it, using two pair of shorter supports in the center sections to avoid the need to climb over the taller ones.  I’d had two of these on hand before, but had assembled two additional ones  over the past couple days to round out my set.  With the staging back in place, I could do another wipe down off the entire hull as a pre-cleaning before the final high-build primer preparation steps.  Afterwards, I washed down the staging  and floor to settle any remaining dust.

During the remainder of the day, I completed various other preparations, including preparing paint and spray equipment and setting up additional lighting in the shop, before finishing up with a last solvent wash for the hull, this  time with the paint system’s proprietary solvent.

Total time billed on this job today:  4.25 hours

0600 Weather Observation:  34°, snow/sleet/rain squall.  Forecast for the day:  sunny, but temperature falling through the day to the teens

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